Cutting
Tools for Ceramic and Stone Tile
Cutting Boards provide a very
portable and simple method of cutting. They are flat boards
with a scoring and breaking mechanism.
They are used mainly for straight cuts and are
produced by first scoring the tile with a carbide wheel and
then breaking it along the scored line. This produces a slightly
rough cut and is acceptable for areas that will eventually
be covered (like an inside corner of a shower which will be
caulked).
Scoring and braking, however, doesn’t work
too well for natural stone because of the natural fissures
and veins in stones like granite and marble.
Cutting boards come
in a variety of sizes to accommodate various tile sizes. |
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This technique of scoring
and breaking is also incorporated into a hand tool, but it
is hard to use and has very limited application. Carbide scoring
and breaking tools are limited to strait line cuts. Two cuts
could be made to a tile to reduce it from a 6” x 6” tile
to a 4” X 3” tile, however some cuts are very difficult.
To cut a 2” x 2” notch, for example, into a 4” tile
is very difficult, if not impossible. Also, to cut a very thin
slice off of a tile is very hard with cutting boards. Detail
cuts (without the aid of a tile wet saw) are usually made by
chipping the tile with a hand tool known as a Tile
Nipper.
Tile
nippers are shaped like pliers or wire cutters
with carbide jaws used for breaking off small bits
of tile at a time. This can require some patience
and the result can be very rough. However, a tile
nipper is an essential tool for tile setting and
is many times used in conjunction with other cutting
tools. |
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There are also a variety
of carbide edged blades and drill bits with which to cut tiles
and stone. Two examples for hand tools are carbide edged coping
saw and hacksaw blades which can be used to make saw cuts in
tile just like you would in metal or wood.
Also, there are several sizes of abrasive masonry
and carbide or diamond edged circular blades, which can be
attached to power tools such as circular saws and hand held
grinders.
In many applications
you may need Masonry Bits for cutting
holes or installing fixtures. Common sizes of masonry
bits will be useful for piercing the tile for shower
door installation or for drilling pilot holes for mounting
island cabinets in a floor. |
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In tub and shower wall applications,
a carbide or diamond edge Hole Bit is
necessary. The most common size used by professionals
is 1-3/8” and is useful for cutting out holes
for showerheads and tub spigots. |
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Hand held rotary tools
such as a RotoZip or Dremel have carbide
bits specifically designed for tile jobs and are very
useful for cutting holes or other shapes in the center
of tiles.
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An
angle head accessory is available for a RotoZip that
converts the rotary tool into a small circular blade
cutter with either a masonry or diamond edge blade.
These tools are also very helpful for cutting cement
boards used for underlayment and backer boards. |
The primary professional tool for tile
cutting is the Wet Saw. Sometimes
referred to as a “tub saw”, a tile wet saw has an
abrasive industrial diamond edged circular blade (most
are 7” or 10”) in conjunction with a water
reservoir and pump system. Water is pumped from a tub
in the base over the blade. Tiles are placed on a platform
(usually sliding) along a right-angle fence and pushed
through the blade. The water helps to cool the cutting
procedure and traps the substantial quantity of fine
dust produced by the cut. |
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Good tile wet saws range
in price from $300 to $1,000, but can also be rented for $30
to $50 a day. These saws are by far the most versatile and
efficient tools for tile cutting. If you have a large job these
are highly recommended and if you plan to cut natural stone,
you’ll need a good tub saw.
Cutting ceramic and stone tiles requires very
specialized tools. We hope this summary of cutting tools helps
you with your tile project. Good Luck! |